简介:Traditionally,austeniticstainlesssteels304and316havebeenemployedincoastalregionsasroofingmaterialsunfortunately,theyareexpensiveandnotfullyresistanttopittingcorrosionunderseverecoastalcorrosiveenvironment.AferriticstainlesssteelB445Rwasdeveloped.Comparedwithaustenitic316L,B445Ris①lesscostly;②uperiorcorrosionresistantwithminormaintenanceforlong-termservice;③insusceptibletothermaldistortionintheweldingseam.B445Rsheetshowsahigheryieldstrengthandlowertensilestrength,lowerelongationandlowerwork-hardeningthanaustenitic316L.Itcanbeeasilyfabricatedanddeformedjustlikeplaincarbonsteel.Afterbending180o,thereisnooccurrenceof'cracking'ornoticeable'orangepeel'.Theformabilityoftheweldingseamisalsosatisfactory.ThepittingpotentialofB445Ris650mV,largerthanthatof304and316L,asshowninFig.1.ThecorrosionrateofB445Rsubmergedin6%FeCl,solutionis0.3-0.56g/(m2?h-1),muchlowerthanthatof316L,asshowninFig.2.ThesuperiorpittingcorrosionresistanceofB445RcanbeascribedtosynergeticeffectofhigherCrandMo.Dull-finishedB445RsheetshavebeenemployedastheroofingmaterialsforGuangzhouAsianGamesArena,asshowninFig.3.About380tof1.0mmB445Rwithdullfinishwasusedforroofingpanels.About100tof0.8mmB445Rwithhairlineorfluororesinpaintfinishwasusedforsidewallpanels.Thecompositeroofbuild-up(fromuptobottom)includes:①shinglesofferriticstainlesssteelB445R;②Kalzip-typestandingseamofaustenitic304;③water-proofDFM;④structuralsteel;⑤75mmthickinsulation;⑥secondarypurlinof150mm×100mm×4.5mmofgalvaniziedQ235;⑦0.8mmthickprofiledeckofgalvaniziedQ235;⑧acousticinsulation.Theroofingshinglesorpanelswiththesamewidthbutdifferentlengthwereformedbybendingfoursidesandfixedtoa'L'shapereinforcingframesofstainlesssteelbyfasteners.The'L'frameswasconnectedtoribsofthestandingseambyacl
简介:Thedull-finishferriticstainlesssteel(FSS)sheetB445RforarchitecturalroofinghasbeendevelopedbyBaosteel.ThissteelproductexhibitsexcellentcorrosionresistancesuperiortothatofSUS316Lwithalowercost.Itcanbeeasilyformedintoroofingpanelsbyordinaryprocesses.Moreover,thethermalstrainofitislessthanSUS316Lbecauseofitslowerthermalexpansioncoefficient,anditsreflectivityislowerduetothedull-finishtreatment.Allofthesefeaturesmakeitcapableofbeingusedasarchitecturalroofingmaterialsincoastalregions.
简介:Improvingefficiencyinrollgrindingprocessisacriticalissueinthesteelmill.Eachrollhastobegrindedtoawell-definedprofileandthentobemeasuredforqualitycheck.However,thesurfaceconditionsareinspectedbyusingdifferenton-lineinspectionprobesequippedonthegrinder.Therollnumberisauniqueinformationwhichcanbeusedtomergewithahugeamountofmeasurementdatasothattheconditionofeachrollisfullymonitored.Oneofthekeyfactorsthathindertheefficiencyinsuchprocessistheerrorsandtimeconsumptionduetohumanintervention.Inordertomitigatetheseissuesandtorealizethefullyautomaticgrindingprocess,radiofrequencyidentificationtechnology(RFID)couldbeasolutionandhasbeendevelopedinthispaper.ItiswellknownthatwhenanRFIDtagisplaceddirectlyuponametallicobject,intheabsenceofagaporasubstrate,itfunctionsratherpoorlyandevenbecomestotallydysfunctional.Thislimitation,inturn,posesarealbarriertotheuseoftheRFIDonmetallicobjects.ThispaperproposesaminiatureRFIDtagantennadesignforapplicationonrollnumberidentification.TheexperimentaltestsshowthatthemaximumreadrangeoftheproposedRFIDtagplacedonarollisapproximately1.5mandtheoverallsizeisonly32×18×3.2mm~3.AnRFIDsystemforrollnumberidentificationwasusedinarollshopandseveralremarkableimprovementswereachieved,includingthecompletelyautomaticgrindingprocessandtheerror-freeidentification,aswellasthehighpersonnelsafetyoperation.
简介:Baosteel's60000m3/hairseparationunit(ASU)isthelargestoxygengeneratingsysteminChina.Theoperationalcostofsuchagiantsystemisveryhigh.Howtoreducetheoperationalcostisacriticalissue.Thispaperdiscussesthesystem'scharacteristics,thecurrentoperationalstatusandthedifficultiesinreducingthecost,andanalyzesrelevantindicators,suchasthetechnicalandeconomicalindicatorsofindividualunitsandsystemsaswellastheindicatorsconcerningthecosts.Therelationshipbetweenthecostandeacheconomicalindicatorandmeasurestooptimizeaneconomicaloperationoftheoxygengeneratingsystemarealsodiscussedinthispaper.
简介:Foritspoorfilmformingandwater-resistanceproperties,waterbomeepoxysystemisnotappliedfortheprotectionofsteel.Themainreasonfortheseproblemsisthattheemulsifieroftheemulsifyingefficiencyisnothighwhilecannotbeseparatedouteasily.Now,intermsoftheuseofnewlysynthesizedemulsifierstoimprovethesetwoshortcomings,anewsystemwasdeveloped.Comparedwithsolvent-basedcoatings,thisnewwaterbomeepoxysystem’scorrosionresistancewasfoundclosetothesolvent-basedones.Finally,theapplcationofthisnewwaterbomeepoxysystemfortheprotectionofsteelisdiscussedbriefly.
简介:有色金属的分类很多,大约有80多种,大致按其比重、价格、在地壳中的储量及分布情况和被人们发现与使用情况的早晚等分为五大类。(1)重有色金属;指比重大于4.5的有色金属。包括铜,镍,锢,铅,锌,锑,汞,镉和铋。(2)轻有色金属;指比重小于4.5的有色金属。包括铝,镁,钙、钾、锶和钡。(3)贵金属;指在地壳中含量少,开采和提取都比较困难,对氧和其它试剂稳定,价格比一般金属贵的有色金属。包括金、银。和铂族元素。一般比重都较大,熔点较高在916—3000度,有很好的化学稳定性、优良的抗氧化性及耐腐蚀性。(4)半金属;一般指硅、硒、碲、砷和硼五种元素。其物理化学性质介于金属和非金属之间。如砷是非金属,但它能传热和导电。
简介:Thispaperanalyzesthecurrentdifficultiesencounteredinon-lineinspectionsystemsofstripsurfacequality,specificallyrelatingtoproblemswithreal-timeprocessingofhugeamountsofdata.Toaddressthisneed,thispaperdescribesanFPGA-basedhigh-speedimageprocessingmodulewithbothhardwareandsoftwareaspects.Improvingthesetwoaspectstogetherwillhelpthesystemachievereal-timeprocessingofmassiveimagedata,andsimplifiesthearchitectureofthestripsurfacequalityon-lineinspectionsystem.
简介:Inthispaper,theflatnesscontroltechnologyAnShaperTMforcold-rollingmillandindustryapplicationareintroduced.AnShaperTMincludes;partitioningpiezomagneticshapemeterforflatnessmeasurementforcold-rollingstrip;flatnessmeasuredsignalsprocessingsystembasedondigitalsignalprocessing(DSP);flatnessfeedbackcontrolmodelsystembasedonthecontrolefficiencyofflatnesscontrolactuatorsandmodeladaptivefunction.TheapplicationverifiesthatstripflatnesscanmeettheneedofhighqualityproductbyusingAnShaperTM.Theaverageflatnessqualityisabout5Ⅰ-unitandthe0.18mmultrathinthicknessstripflatnessis10Ⅰ-unit.
简介:AccordingtothecharacteristicsofPQFcontinuousrollingpass,therelationshipbetweenspreadcoefficient,wallthicknesscoefficientandelongationareanalyzed.Thesectionshapeoftubeineachstandoutlet,theefficientworkingradiusandtherotationalspeedofeachrollareobtained,therefore,thepassparametricdesigniscompleted.Athermal-mechanicalcoupledmodelofcontinuousrollingtube’sformingprocessisestablishedbythethree-dimensionalelasto-plasticfiniteelementmethod,thesectionshapeandareaoftubeineachstandoutletareforecasted,whichisusedtomodifythepass.Therollingforceofeachrollerispredicttoo,whichprovidesaguidanceforpassdesign.Inaddition,avisualsoftwareofPQFpassparametricdesignsystemonheavycalibreseamlesstubeisgeneratedwithVisualBasic.Theformingdimensionoftubeandtherollingforceofeachrolleraresuccessfullyobtained,bysimulatingtheformingprocessofacertainseriesheavycalibreseamlesstube.Thissystempossespracticalutilizationvalue.Byusingthissystem,thedevelopmentcycleofnewproductcanbeshortened,thereliabilityofpassdesigncanbeimproved,andtheenergyconsumptionofrollingmillandproductioncostcanbedecreased.
简介:BasedontheanalysisresultsofthedustsizedistributionoffluegasfromBaosteel'sshort-flow(BSSF)slagprocessingsystemandthemechanismofthewetscrubber,awetscrubbersystemwasdesignedandinstalledintheNo.1BSSFslagprocessingsystematBaosteel.Theresultsshowthatthedustremovalefficiencyoftheprevioussystemthathadconventionalwaternozzleswasonly69%withaliquid-gasratioof0.79L/m3,whilethedustremovalefficiencyreached94%whenthreesetsofhigh-efficiencydualphasespraygunswereinstalledinsideboththeflueandthechimney.Forthelattersystem,theliquid-gasratiowas0.84L/m3,andthedustconcentrationinthecleanedemissionsreducedtolessthan40mg/m3.
简介:Thispaperintroducesworkingprincipleandtechnicalfeaturesofvacuumfilterinemulsionsystemfortandemcoldstripmill.Basedonspecificcases,thispaperanalysesandassessestheeffectbeforeandafterusingtheemulsionsystemwiththeusageofthevacuumfilterforstripmill.Comparewiththeeffectwhenusingthefirstgenerationvacuumfilter,theemulsionqualityisimprovedsignificantlybyusingthesecondgenerationvacuumfilter,whichatthesametimeensuressteadyoperationoftherollingmillandsurfacequalityofthemillproducts.Asaresult,investmentandrunningcostsarelowered,emissionsofthewasteemulsionarereduced,wastewatertreatmentcostsarereducedandsoastheenvironmentalpollution.Itcanbeseenthesecondgenerationvacuumfilterhasobviouseconomicandenvironmentalbenefits.Therefor,itsuggeststhatthefiltershouldbeusedwidelyinthefieldofautomotive,environmentalprotectionrollingsteelandnonferrousmetals.